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Fully
Customized Ni-Cd and Ni-MH
Battery Packs |
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| Configuration |
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| 1.
Designation System for Battery Packs |
Example:
2NH-2/3AA600B1P |
| 2---Number
of cells in a pack |
NH---Camelion
Ni-MH packs code(NC---Camelion Ni-Cd
packs code)
|
B---Configuration code |
| 2/3AA600---
The size or the model and capacityof
the cells |
1---Tag
type number |
P---Tag
direction code |
| Note---For
battery packs with connector, the
last two letters will be used to
specify connector type such as 2NH-2/3AA600BML |
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| Code:
A |
Code:
B |
Code:
G |
Code:
S |
Code:
T |
| Cells
are stacked |
Cells
are arranged |
Cells
are stacked |
Cells
are stacked in |
Cells
are arranged |
| in
a vertical column |
in
a row |
in
2 vertical columns of |
multiple
columns and layers |
in
a horizontal triangle |
| |
|
unequal
number of cells |
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| |
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| Code:
W |
Code:
Y |
Code:
E |
Code:
U |
Code:
M
|
Code:X
|
| Cells
are arranged in |
Cells
are arranged |
Cells
are stacked up |
Two vertical columns |
Cells
lay on |
|
| inhorizontal
zig-zag |
in
a horizontal |
on
horizontal columns |
stand
at each side of |
lhorizontal
|
|
| rows
(in one or more |
rectanegle |
|
lain row and button cells |
columns |
|
| layers) |
|
|
was
stacked in ladders shape |
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| Tag
Specifications |
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Others |
|
No.:1 |
No.:2 |
No.:3 |
No.:4 |
No.:5 |
No.:6 |
No.:7 |
No.:8 |
No.:0 |
|
| Tag
directions |
| |
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Others |
| Code:
H |
Code:
P |
Code:
N |
Code:
V |
Code:
L |
Code:
X |
|
2.Tags for Battery Packs
The
most common material used are Nickel
plates and Nickel-Plated steel plates,
they are high electrical conductivity,
alkaline-resistant and sold reliability;
They can be spot-Welded to the cells.
Recommended
Terminal Plate Dimensions (Material:Nickel) |
|
Number |
Dimension(mm) |
Applicable
Battery Size |
Configuration |
|
T |
W |
L |
|
1 |
0.12 |
4 |
15 |
AAA
size |
|
|
2 |
0.12 |
4 |
15 |
AA
and N size |
|
3 |
0.12 |
4 |
15 |
A
size |
|
4 |
0.15 |
5 |
20 |
SC
size |
|
5 |
0.20 |
5 |
25 |
C
size |
|
6 |
0.20 |
7 |
30 |
D
size and larger |
|
| 3.Standard
connector models |
| |
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| ML |
ML1 |
ML2 |
MU |
MU1 |
MJ |
MJ1 |
MJ2 |
| Molex
5264-2P |
Molex
51004-2P |
Molex
51005-2P |
Universal |
Universal1 |
JST
EHR-2P |
JST
PEH-3P |
JST
SMP-2P |
| |
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| MJ3 |
MJ4 |
MJ5 |
EC |
MS |
K1 |
K2 |
FU |
| JST
PHR-2P |
JST
SYP-2P |
JST
VHR-2P |
Elco
8283-2P |
Mitsumi
M63M83-2P |
KET
620440-2P |
KET
620006-2P |
Futaba |
| 4.
LEAD WIRES |
| To
connect the battery or battery pack
to the device, Vinyl Clad wire or
Silicon Electrical wire or Heat-Resistant
wire conforming to UL-1007 is generally
used. The end of the lead wires
may be bare or connected to connectors.
|
| STANDARD
LEAD WIRE |
|
Picture |
Lead
Wires |
Applicable
Battery Size |
Configuration |
|
Size |
Length(L) |
Specification |
|

|
AWG26 |
50-200mm |
300V
105°C |
AAA
size |
|
 |
AWG24 |
50-200mm |
300V
105°C |
AA
and N size |
 |
AWG22 |
50-200mm |
300V
105°C |
A
size |
 |
AWG20 |
100-300mm |
300V
105°C |
SC
size |
 |
AWG20 |
100-300mm |
300V
200 °C |
C
size |
 |
AWG18 |
100-300mm |
600V
300°C |
D
size and larger |
|
| 5.
HEAT-SHRINK PVC TUBE OR PAPER TUBE
|
| Heat-shrink
tubes made of Polyvinyl Chloride
are used on many packs as the external
cover. Tube thickness ranges from
0.1mm to 0.2mm depending on battery
(packs)types and configuration.
Paper tubes are used for High-Rate
and High Temperature battery(packs)
working in a high temperature of
55°C or higher. |
| 6.
PROTECTIVE COMPONENTS |
| It
can prevent the battery pack from
overcharge, over heat or over-discharge.
Such as Thermal Protectors, PTC,
Elements Temperature Fuse, Current
Fuses and other protective components.
It is connected via a direct-line
circuit to the batteries. |
| 7.
OTHERS |
| Plastic
Case and Adhesive Tape, Paper Cylinder
or Temperature Sensor etc maybe
also used concerning the configuration
of the battery packs. |
| STORAGE
& PRECAUTION |
| STORAGE: |
| a.
It is strongly recommended to store
Ni-Cd & Ni-MH batteries in the
environment of temperature range
from -20°C to 35°C, relative
midity 65±20%and no corrosive
gas. |
| b.
Avoid storage in higher temperature
than 35°C,l ower temperature
than -20°C or higher humidity
which would result in deterioration
damage to the batteries such as
follows: |
| |
Permanent
capacity loss. |
| |
Electrolyte
leakage. |
| |
Rust
of metal parts. |
c.
After long time of storage, e.g.
Over a year, it is requested to
cycle (charge and discharge) the
batteries three times to restore
full capacity. |
| d.
Do not store large quantity of batteries
in a densely packed condition when
they are in a full charged or partially
charged state. |
| PRECAUTION: |
| a.
Do not dispose of batteries in fire
or dismantle batteries. |
| b.
Do not mix batteries of different
types and capacities in the same
pack. |
| c.
Charge and discharge under specified
conditions recommended in Camelion's
Specification Sheet. |
| d.
Short-circuit must be avoided, otherwise
batteries maybe explode or fire. |
| e.
Never soldering on batteries directly. |
| f
. Polarity reversal should be avoided. |
g.
Use batteries in extreme conditions
may affect the service life and
capacity, such as: extreme high/low
temperature, extreme
deep cycle,
or extreme over-charged and over-discharged. |
| h.
Once problems are found,please stop
using immediately and send the batteries
to the local agent/distributors. |
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