Products
Industrial Batteries


Fully Customized Ni-Cd and Ni-MH Battery Packs
Configuration  
1. Designation System for Battery Packs Example: 2NH-2/3AA600B1P
2---Number of cells in a pack NH---Camelion Ni-MH packs code(NC---Camelion Ni-Cd packs code)
B---Configuration code
2/3AA600--- The size or the model and capacityof the cells 1---Tag type number P---Tag direction code
Note---For battery packs with connector, the last two letters will be used to specify connector type such as 2NH-2/3AA600BML
Code: A
Code: B
Code: G
Code: S
Code: T
Cells are stacked Cells are arranged Cells are stacked Cells are stacked in Cells are arranged
in a vertical column in a row in 2 vertical columns of multiple columns and layers in a horizontal triangle
    unequal number of cells    

 

 

 

Others

Code: W
Code: Y
Code: E
Code: U
Code: M
Code:X
Cells are arranged in Cells are arranged Cells are stacked up Two vertical columns Cells lay on  
inhorizontal zig-zag in a horizontal on horizontal columns stand at each side of lhorizontal  
rows (in one or more rectanegle   lain row and button cells columns  
layers)     was stacked in ladders shape    
Tag Specifications
Others
No.:1
No.:2
No.:3
No.:4
No.:5
No.:6
No.:7
No.:8
No.:0
Tag directions
Others
Code: H
Code: P
Code: N
Code: V
Code: L
Code: X

2.Tags for Battery Packs

The most common material used are Nickel plates and Nickel-Plated steel plates, they are high electrical conductivity, alkaline-resistant and sold reliability; They can be spot-Welded to the cells.

Recommended Terminal Plate Dimensions (Material:Nickel)
Number
Dimension(mm)
Applicable Battery Size
Configuration
T
W
L
1
0.12
4
15
AAA size
2
0.12
4
15
AA and N size
3
0.12
4
15
A size
4
0.15
5
20
SC size
5
0.20
5
25
C size
6
0.20
7
30
D size and larger
3.Standard connector models
ML
ML1
ML2
MU
MU1
MJ
MJ1
MJ2
Molex 5264-2P
Molex 51004-2P
Molex 51005-2P
Universal
Universal1
JST EHR-2P
JST PEH-3P
JST SMP-2P
MJ3
MJ4
MJ5
EC
MS
K1
K2
FU
JST PHR-2P
JST SYP-2P
JST VHR-2P
Elco 8283-2P
Mitsumi M63M83-2P
KET
620440-2P
KET
620006-2P
Futaba
4. LEAD WIRES
To connect the battery or battery pack to the device, Vinyl Clad wire or Silicon Electrical wire or Heat-Resistant wire conforming to UL-1007 is generally used. The end of the lead wires may be bare or connected to connectors.
STANDARD LEAD WIRE
Picture
Lead Wires
Applicable Battery Size
Configuration
Size
Length(L)
Specification

AWG26
50-200mm
300V 105°C
AAA size
AWG24
50-200mm
300V 105°C
AA and N size
AWG22
50-200mm
300V 105°C
A size
AWG20
100-300mm
300V 105°C
SC size
AWG20
100-300mm
300V 200 °C
C size
AWG18
100-300mm
600V 300°C
D size and larger
5. HEAT-SHRINK PVC TUBE OR PAPER TUBE
Heat-shrink tubes made of Polyvinyl Chloride are used on many packs as the external cover. Tube thickness ranges from 0.1mm to 0.2mm depending on battery (packs)types and configuration. Paper tubes are used for High-Rate and High Temperature battery(packs) working in a high temperature of 55°C or higher.
6. PROTECTIVE COMPONENTS
It can prevent the battery pack from overcharge, over heat or over-discharge. Such as Thermal Protectors, PTC, Elements Temperature Fuse, Current Fuses and other protective components. It is connected via a direct-line circuit to the batteries.
7. OTHERS
Plastic Case and Adhesive Tape, Paper Cylinder or Temperature Sensor etc maybe also used concerning the configuration of the battery packs.
STORAGE & PRECAUTION
STORAGE:
a. It is strongly recommended to store Ni-Cd & Ni-MH batteries in the environment of temperature range from -20°C to 35°C,     relative midity 65±20%and no corrosive gas.
b. Avoid storage in higher temperature than 35°C,l ower temperature than -20°C or higher humidity which would result in     deterioration damage to the batteries such as follows:
Permanent capacity loss.
Electrolyte leakage.
Rust of metal parts.
c. After long time of storage, e.g. Over a year, it is requested to cycle (charge and discharge) the batteries three times to restore
    full capacity.
d. Do not store large quantity of batteries in a densely packed condition when they are in a full charged or partially charged state.
PRECAUTION:
a. Do not dispose of batteries in fire or dismantle batteries.
b. Do not mix batteries of different types and capacities in the same pack.
c. Charge and discharge under specified conditions recommended in Camelion's Specification Sheet.
d. Short-circuit must be avoided, otherwise batteries maybe explode or fire.
e. Never soldering on batteries directly.
f . Polarity reversal should be avoided.
g. Use batteries in extreme conditions may affect the service life and capacity, such as: extreme high/low temperature, extreme
    deep cycle, or extreme over-charged and over-discharged.
h. Once problems are found,please stop using immediately and send the batteries to the local agent/distributors.

 
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